Commercial Vehicle Thermal System Market: Size, Growth, Opportunities, and Forecast to 2028


TechSci Research’s comprehensive report on the Global Commercial Vehicle Thermal System Market reveals a substantial valuation of USD 31.72 billion in 2022. Forecasts predict a robust growth rate with a projected Compound Annual Growth Rate (CAGR) of 7.70% during the forecast period from 2024 to 2028. This market segment encompasses an array of thermal solutions designed to cater to the unique requirements of commercial vehicles worldwide.

Role of Thermal Systems in Commercial Vehicles

Commercial vehicle thermal systems play a multifaceted role, crucial for optimizing vehicle performance, ensuring emissions compliance, enhancing cabin comfort, and adapting to diverse regional climates. The scope includes various commercial vehicles, such as trucks, vans, buses, specialized vehicles, and the burgeoning electric and hybrid models.

  1. Emissions Compliance and Efficiency Meeting stringent emissions standards is pivotal for commercial vehicles. Technologies like selective catalytic reduction (SCR) and diesel particulate filters (DPF) are integral to these systems, reducing harmful pollutants and ensuring regulatory compliance. Efficiency gains are crucial, with even minor improvements in fuel economy translating into significant cost savings. Thermal systems optimize engine cooling, reduce friction, and manage emissions effectively, contributing to fuel economy improvements.


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  1. Electrification and Battery Thermal Management The global trend toward vehicle electrification necessitates efficient battery thermal management systems for electric commercial vehicles (eCVs). These systems regulate battery temperature, optimizing performance and longevity, ensuring safe and reliable operation of lithium-ion batteries.
  2. Cabin Comfort and Regional Adaptability For passenger transport and delivery vehicles, cabin comfort is paramount for driver and passenger satisfaction. Innovative heating, ventilation, and air conditioning (HVAC) systems are vital components of thermal solutions, offering multi-zone climate control, air quality enhancements, and energy-efficient designs. Regional climate variations worldwide mandate region-specific thermal adaptations to withstand extreme temperatures, ensuring optimal performance and reliability.
  3. Technological Advancements and Innovations Continuous technological advancements drive the evolution of commercial vehicle thermal systems. Innovations in materials, predictive maintenance systems, and smart control algorithms enhance system efficiency and reliability. Manufacturers focus on minimizing downtime and maintenance costs, aligning with fleet operators’ objectives.

Who Will Benefit from This Report?

  • Manufacturers & Suppliers: Insights into evolving industry trends, materials, and technology preferences for product development and market expansion.
  • Fleet Operators: Understanding market dynamics for informed decisions in upgrading commercial vehicle thermal systems.
  • Investors: Identifying growth opportunities and potential markets for investments in the commercial vehicle thermal system sector.
  • Regulatory Bodies: Guidance for setting and monitoring industry standards to ensure safety, emissions compliance, and environmental sustainability.
  • Researchers and Academia: Understanding regional market variations for further exploration and innovation in thermal system technologies.

Regional Market Overview

  1. North America North America holds a prominent position in the commercial vehicle thermal system market, with diverse applications across long-haul trucks to urban delivery vans. Stringent emissions regulations, particularly in California, drive demand for advanced emissions control systems and thermal solutions. The region also witnesses notable advancements in electric and hybrid commercial vehicles, emphasizing battery thermal management. The need for efficient cabin heating and cooling is prevalent due to extreme climate variations.
  2. Europe Europe, a leader in commercial vehicles, emphasizes sustainability and emissions reduction. Stringent EU emissions standards drive the adoption of advanced thermal systems for emissions control. The region leads in electric and hybrid commercial vehicle development, necessitating effective battery thermal management. HVAC systems for cabin comfort are crucial, given Europe’s varying climates.
  3. Asia-Pacific The Asia-Pacific region, driven by emerging economies like China and India, experiences notable growth in commercial vehicle production and consumption. The emphasis on improving fuel efficiency drives adoption of advanced thermal solutions for engine optimization. Demand for vans and buses equipped with efficient HVAC systems is rising in urbanizing areas.
  4. Latin America Latin America’s commercial vehicle market focuses on heavy-duty trucks for transportation and agriculture. Thermal systems prioritize engine cooling for vehicles operating in diverse climate conditions. Regional temperature variations require adaptive thermal solutions, and sustainability initiatives are emerging.
  5. Middle East and Africa This region sees extensive use of commercial vehicles in logistics and construction. Robust cooling solutions are crucial for engines operating in high-temperature desert regions. Urbanization leads to increased demand for buses with effective HVAC systems for passenger comfort. Emissions reduction aligns with global trends, driving adoption of emissions control technologies.
  6. Oceania (Australia and New Zealand) Commercial vehicles are vital in industries like mining and agriculture. The market prioritizes efficient engine cooling systems for heavy-duty vehicles in harsh conditions. Cabin comfort solutions are essential for long-distance truck drivers.

Global Supply Chain Impact

The COVID-19 pandemic highlighted the significant impact of global supply chain disruptions on the commercial vehicle thermal system market. Disruptions can affect critical component availability, leading to production delays and increased costs.


Regional insights underscore the diverse and nuanced needs of commercial vehicle markets globally. Common trends such as emissions compliance, fuel efficiency, electrification, and cabin comfort coexist with regional variations in climate, regulations, and industry focus. Manufacturers must adapt offerings effectively to meet the distinctive requirements of each region, ensuring the market remains responsive and adaptive to evolving demands.

Major companies operating in Global Commercial Vehicle Thermal System Market are:

  • Robert Bosch GmbH
  • Dana Incorporated
  • MAHLE GmbH
  • Gentherm Incorporated
  • Hanon Systems
  • Denso Corporation
  • BorgWarner Inc.
  • Valeo Group
  • Modine Manufacturing Company
  • Schaeffler Technologies AG & Co. KG


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 “The field of commercial vehicle thermal systems emphasize the growing importance of emissions control and compliance with stringent environmental regulations. They stress the pivotal role of advanced thermal management solutions in optimizing fuel efficiency, reducing emissions, and enhancing overall vehicle performance. Additionally, experts highlight the increasing significance of battery thermal management systems in electric and hybrid commercial vehicles to ensure battery longevity and efficient operation. They also underscore the ongoing innovations in smart control algorithms and predictive maintenance systems as key drivers for improved system efficiency and reliability,” said Mr. Karan Chechi, Research Director with TechSci Research, a research-based management consulting firm.

“Global Commercial Vehicle Thermal System Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, 2018-2028, Segmented By Vehicle Type (LCV, M&HCV), By Application (HVAC, Powertrain Cooling, Fluid Transport, Others), By Propulsion (ICE Vehicles, Electric and Hybrid Vehicles), By Region and By Competition Forecast & Opportunities, 2018-2028F”, has evaluated the future growth potential of Global Commercial Vehicle Thermal System Market and provides statistics & information on market size, structure, and future market growth. The report intends to provide cutting-edge market intelligence and help decision makers take sound investment decisions. Besides, the report also identifies and analyzes the emerging trends along with essential drivers, challenges, and opportunities in Global Commercial Vehicle Thermal System Market.


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